Toronto Electric Model Aviation Club Forum

Toronto Electric Model Aviation Club (TEMAC) => Building / Construction => Topic started by: davidk on December 23, 2022, 03:45:21 PM

Title: DC-6 Print and Build
Post by: davidk on December 23, 2022, 03:45:21 PM
Engine Cowls done
Title: Re: DC-6 Print and Build
Post by: sihinch on December 23, 2022, 05:18:20 PM
Oooooo. Nice! Can't wait for this.
Title: Re: DC-6 Print and Build
Post by: bfeist on December 23, 2022, 08:41:27 PM
How the heck did you print that in 1 hours 18 minutes??
Title: Re: DC-6 Print and Build
Post by: GordPayne on December 23, 2022, 08:56:51 PM
The river and panel detail is great! Congrats!
Title: Re: DC-6 Print and Build
Post by: davidk on December 23, 2022, 09:23:06 PM
Quote from: bfeist on December 23, 2022, 08:41:27 PM
How the heck did you print that in 1 hours 18 minutes??

:) An hour for 1... just put them all on the plate for a pic.
Title: Re: DC-6 Print and Build
Post by: davidk on December 23, 2022, 09:24:02 PM
Quote from: GordPayne on December 23, 2022, 08:56:51 PM
The river and panel detail is great! Congrats!

Didn't design it... only printed it.  Designed by Troy McMillan.
Title: Re: DC-6 Print and Build
Post by: davidk on December 25, 2022, 11:31:08 AM
Full nacelle, made up of the wing attachment section, the motor housing, and the motor cowl.
Title: Re: DC-6 Print and Build
Post by: Michael on December 25, 2022, 12:40:22 PM
Looks really nice!
Title: Re: DC-6 Print and Build
Post by: davidk on December 25, 2022, 09:30:13 PM
Pratt & Whitney Engines done.
Title: Re: DC-6 Print and Build
Post by: davidk on December 25, 2022, 09:31:55 PM
I think I've decided to do a yellow fuselage.  It's not scale... but I can't see scale in the air.  Yellow I can see.
The second pic shows have the attachment area for the retract and the steering servo recess.
Title: Re: DC-6 Print and Build
Post by: octagon on December 26, 2022, 08:58:55 AM
Looks awesome Davey.
Title: Re: DC-6 Print and Build
Post by: davidk on December 27, 2022, 01:54:25 PM
Largest part of the wing... probably the longest print time... 11 hours.
Build in support for where the Nacelle and Retract goes.  Really excellent design for a tear away section that allows the rest of the wing to print properly.
Title: Re: DC-6 Print and Build
Post by: davidk on December 28, 2022, 12:05:21 AM
Fuselage 2 with Fuselage 1 also showing the steering servo and front retract.
Title: Re: DC-6 Print and Build
Post by: davidk on January 05, 2023, 10:24:12 PM
Full fuselage done... just taped together to get a sense of the size of this thing.  It's big.
Title: Re: DC-6 Print and Build
Post by: Michael on January 08, 2023, 08:21:02 AM
Wow!
Title: Re: DC-6 Print and Build
Post by: octagon on January 08, 2023, 01:07:06 PM
Looks pretty amazing Dave. I am happy to see we both seem to keep our workspaces with about the same amount of stuff everywhere. Makes me feel more normal.
Title: Re: DC-6 Print and Build
Post by: davidk on January 27, 2023, 11:40:08 PM
Windows on
Front Landing Gear installed
Battery Hatch installed
Battery and RX Tray installed



Title: Re: DC-6 Print and Build
Post by: davidk on January 29, 2023, 01:21:46 PM
Tail done
Title: Re: DC-6 Print and Build
Post by: Michael on January 29, 2023, 06:54:27 PM
Looks amazing!
Title: Re: DC-6 Print and Build
Post by: Frank v B on January 29, 2023, 08:52:04 PM
Dave,

An incredible project.  The sound should be awesome. 
Any decision on the power.... other than "motors with enough power"? ;)

I will buy a ticket to watch the maiden flight.

Frank
Title: Re: DC-6 Print and Build
Post by: davidk on January 30, 2023, 02:12:14 AM
Four SunnySky 2212 1400KV motors with a 30A ESC each.
2 x 2200mAh 4S.
3-blade Master Airscrew 8x6 props.  CW and CCW.
1 battery will drive the outside motors and the other battery will drive the inside motors.


Title: Re: DC-6 Print and Build
Post by: davidk on January 30, 2023, 03:53:29 PM
Bit of a cool pic... inside the fuselage.
Title: Re: DC-6 Print and Build
Post by: sihinch on January 31, 2023, 12:07:06 PM
This is a rally great build, Dave and an amazing model. Wow!
Title: Re: DC-6 Print and Build
Post by: davidk on February 01, 2023, 11:53:39 PM
Wing done.  1.8m.  6ft.  Now... for the electronics.
Title: Re: DC-6 Print and Build
Post by: msatin on February 02, 2023, 08:06:53 AM
Looking great Dave!
Title: Re: DC-6 Print and Build
Post by: bfeist on February 02, 2023, 09:04:50 PM
I'm curious, after printing do you epoxy or cover at all?
Title: Re: DC-6 Print and Build
Post by: davidk on February 03, 2023, 12:36:51 PM
No epoxy or covering... it usually adds too much weight.  You can't do anything that involves heat, either.

I usually print in the colours I want... in the colours I can see while flying.  If printed in white or gray, then the control surfaces, wings tips, etc, will be orange or red... something to make it pop in the air.

Others have used epoxy or fiberglass, mainly for strength, but the printed weight is essentially the flying weight, so they end up with a much heavier plane.

Decals and paint are usually applied.  I've got a doors and windows decals that's going on.
Title: Re: DC-6 Print and Build
Post by: davidk on February 03, 2023, 02:10:27 PM
Motors ready to go in.  I'm using SunnySky 2212 1400Kv.  I managed to find CW prop adapters so I've got 2 CCW and 2 CW.
The inside of the motor mount is printed to fit 3mm nuts.  I hope things will not get too warm, but just in case, the motor mounts are printed with PETG rather than PLA.  PETG is a bit more heat resistant than PLA.
Title: Re: DC-6 Print and Build
Post by: Knightlite on February 03, 2023, 11:55:21 PM
You never fail until you stop trying.
Reminds me of:

"It's not how many times you fall, it's how many times you get back up."

Cop: "That's not how roadside sobriety tests work."
Title: Re: DC-6 Print and Build
Post by: davidk on February 05, 2023, 09:37:46 PM
Nacelles installed.
Title: Re: DC-6 Print and Build
Post by: davidk on February 06, 2023, 02:45:23 AM
ESC wires pulled... whew!
Title: Re: DC-6 Print and Build
Post by: bfeist on February 06, 2023, 05:41:08 PM
How many times did you cut yourself on the PLA?
Title: Re: DC-6 Print and Build
Post by: davidk on February 06, 2023, 07:05:29 PM
Never happened.  Stuck my finger on a wire yesterday... but no PLA issues.
Title: Re: DC-6 Print and Build
Post by: davidk on February 06, 2023, 11:52:54 PM
Installing the motors.

There is a Motor Mount Tool that gets installed on the motor and motor mount.

CA is applied onto the motor mount and, holding the tool, the motor mount is slid into the nacelle.  Remove the motor mount tool and the motor is positioned correctly.

This ensures the exact same depth for each motor and makes sure the prop adapter is sitting 3.5mm in front of the engine cowl.  Brilliant.

On the Cowls, the bottom magnets are installed reverse polarity to the top magnets so the cowls can't be attached upside down.



Title: Re: DC-6 Print and Build
Post by: davidk on February 07, 2023, 02:41:39 AM
Motors installed
Title: Re: DC-6 Print and Build
Post by: overnout on February 09, 2023, 12:26:44 PM
Great project Dave! That's a huge print. Looking forward to seeing it at the field.
Title: Re: DC-6 Print and Build
Post by: davidk on February 12, 2023, 12:22:11 AM
The wing is complete... landing gear in, servos in, control horns on, everything centred and locked down.
RX attached, motors running, gear working, wires Y'd, rates set.  The wires will need some bundling to make things easy to assemble.
Title: Re: DC-6 Print and Build
Post by: davidk on February 13, 2023, 09:26:25 PM
Last 2 parts installed... the wing mount blocks.  The fuselage is bolted to the wing mount blocks with 3 3mm x 40mm machine screws... 2 at the front, 1 at the back.
It seemed to me that this wouldn't be strong enough until I realized that it's the wing that is flying... and it's simply carrying a light fuselage.

Doors and windows decals are next... but... that's it... it's done.  First nice day I'll install the wing onto the fuselage in the garage or on the driveway and taxi around a bit.
Title: Re: DC-6 Print and Build
Post by: octagon on February 14, 2023, 10:39:37 AM
fantastic Job Davey, Looks great
Title: Re: DC-6 Print and Build
Post by: davidk on February 16, 2023, 04:14:33 PM
Fuselage with decals.  I'm not really one for decals and authenticity.  I put stuff on more so I can see it than for scale... but these really do add a certain something.
Title: Re: DC-6 Print and Build
Post by: octagon on February 16, 2023, 06:47:14 PM
Really nice Davey. Its going to be amazing to see fly.
Title: Re: DC-6 Print and Build
Post by: GuyOReilly on April 03, 2023, 02:58:28 PM
Not sure if you saw this guy's video about his DC-6 build and fly.
https://www.youtube.com/watch?v=Vp3yEOzvFtg

Guy
Title: Re: DC-6 Print and Build
Post by: davidk on April 03, 2023, 03:07:12 PM
Yes, couldn't have built it without the video.
Title: Re: DC-6 Print and Build
Post by: Gregor77 on April 03, 2023, 08:00:37 PM
That will be epic!