Soldering 10 Gauge wire

Started by Ededge2002, February 27, 2013, 07:37:22 PM

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Ededge2002

With more and more getting into big power systems the ability to solder these large gauge power conductors is growing. We have all fought with soldering irons trying to attach connectors on these beastly wires.

My new way!!

Recently I purchased new 6mm bullet connectors for my F5B glider. Its up around 160amps and requires lots of connector area. In a moment of brilliance I decided to try soldering them with my micro torch !  It was AMAZING!!! 
  Technique:
With extra hands jig position the wire in the connector.
Heat the connector (the wire won't take solder with the torch on it) and begin to add solder after a few seconds of heat. 
Let it cool!  That connector and the wire will have a lot of heat to dissipate but its a terrific solder joint.

Fly!
Yea 400W/lb should about do it.. But wouldn't a nice round 500 be better?

Andy Hoffer

#1
Personally, I like this oxy-propane rig.  Does hot dogs while you solder! :D

Papa

For 10 gauge crimped Power Poles are the way to go.

Jack.
A motto to live by:
"What other people think of me is none of my business"

Bobmic

A few weeks ago I decided to buy a 100W Weller. Don't know why it took me so long, soldering 12gauge / 4mm bullets is so easy now and I am sure it will be the same for larger sizes. After fighting with my 40w station for so long - I should have bought this one a long time ago.

Ededge2002

Yes a powerful iron is required to do the large gauges. I just figured I would share my new technique.  As for Anderson poles those things are huge and would never fit. Also I believe there Max amps is 150A before you go up to the huge size.
Yea 400W/lb should about do it.. But wouldn't a nice round 500 be better?